✓ Design ✓ Manufacture Electro-mechanical Opto-mechanical ✓ Health ✓ Wearable
Context
Previous work showed promise for a new lightguide technology that can overlay a display in a person's field of view with superior image quality
Goal
Demonstrate proof-of-concept that the technology can be mass-produced with traditional ophthalmic techniques
My role
PD DRI
My contributions
Owned mechanical design and 3D CAD of the novel lightguide and wearable components
Worked cross-functionally with ID, UX, optics, EE, materials, metrology, manufacturing, tooling, and external vendors
Brought up ophthalmic manufacturers and iterated on the DfManufacturability / Assembly / Metrology of the design
Directed junior engineers and contractor on light source, PCB, flex, and battery implementation
Regular bi-weekly presentations to leadership on project progress and status
Prototypes
Functional wearables that use wearer's prescription
Fabrication Techniques
PCB / flex routing
Injection molding
SLA
Turning, polishing
Thin film lamination / deposition
Outcomes
Created functional wearable prototypes for proof-of-concept demonstration
Received approval from leadership to continue funding this technology to intersect primary product path
Additional contributions
Lead a 130+ part SLA prototype build and shared out learnings in 2 weeks, recognized with peer bonus
Lead a 60+ part machining, sheet metal, laser-cut, die-cut, PCB, and SLA prototype build, shared out learnings and recognized with peer bonus